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- 200 SERIES
- Owner's manual
150cc lutv
Hide thumbs Also See for 200 SERIES:
- Owner's/operator's manual (48 pages) ,
- Owner's manual (35 pages)
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- Contents
- Table of Contents
- Bookmarks
Table of Contents
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Limited Warranty
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Vehicle Identification Number
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Table of Contents
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Emissions Warranty
- Section 1 Introduction
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Forward
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New Vehicle Limited Warranty
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Cell Phone Use
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Use of Warnings and Cautions
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- Section 2 Safety
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Important Safety Information
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Before You Drive
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While Operating this Vehicle
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Safety Labels
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Responsible Operation and Rider Safety
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Control Speed
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Is Your Vehicle Ready to Drive
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Are You Ready to Drive
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- Section 3 Operation
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Operation Controls
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Fueling Your Vehicle
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Vehicle Features and Locations
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- Section 4 Service
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Air Cleaner
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Engine Lubrication
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Spark Plug
- Carburetor Adjustment
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Cleaning Instructions
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General Lubrication
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Chain Lubrication and Adjustment
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Front and Rear Shock Adjustment
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Shifter Adjustment
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Storage Instructions
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- Section 5 Maintenance
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Wheel Replacement and Alignment
- Fuse Replacement
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Intake Cleaning - Engine Cooling Fan
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Optional Speed Reduction Installation
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Periodic Checks and Services
- Specifications and Wiring Diagram
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- Available Parts and Accessories
- Notes
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- 1 Carburetor Adjustment
- 2 Fuse Replacement
- 3 Specifications and Wiring Diagram
- 4 Available Parts and Accessories
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See also: Owner's Manual , Owner's/operator's Manual
200 SERIES 150cc LUTV
OWNER'S MANUAL
15731
ILLUSTRATED PARTS LISTS ARE AVAILABLE ONLINE AT AMSPORTWORKS.COM OR BY CALLING 800-643-7332
THIS VEHICLE IS FOR OFF-ROAD USE ONLY. THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC
ROADS, STREETS, HIGHWAYS AND THOROUGHFARES. THE OWNER AND EACH OPERATOR MUST READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION,
AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE. CHILDREN MUST BE 16+ YEARS OF AGE FOR THIS VEHICLE AND SUPERVISED BY AN ADULT
AT ALL TIMES WHEN USING THIS VEHICLE. SPEED REDUCTION KITS ARE AVAILABLE FOR ALL VEHICLES. THIS VEHICLE IS NOT A TOY.
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Summary of Contents for American Sportworks 200 SERIES
- Page 1 200 SERIES 150cc LUTV OWNER’S MANUAL 15731 ILLUSTRATED PARTS LISTS ARE AVAILABLE ONLINE AT AMSPORTWORKS.COM OR BY CALLING 800-643-7332 THIS VEHICLE IS FOR OFF-ROAD USE ONLY. THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS, STREETS, HIGHWAYS AND THOROUGHFARES.
- Page 2 AMERICAN SPORTWORKS dealer. AMERICAN SPORTWORKS shall not be liable for any other expenses, loss or damage, whether direct, incidental, consequential or exemplary arising in connection with the sale or use of or inability to use the AMERICAN SPORTWORKS vehicle for any purpose. Some states do not allow the exclusion or limitation of any incidental or consequential damages, so the above limitations may not apply to you.
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Page 3: Limited Warranty
American SportWorks (hereinafter referred to as “ASW”) hereby warrants to the original purchaser that the frame components of your new ASW light utility vehicle will be free from defects in material and workmanship. The period of warranty is (1) year from date of purchase for the component parts (except as noted below), and (1) year from the date of purchase for the frame and (1) year from the date of purchase for the engine. -
Page 4: Table Of Contents
PRE-RIDE INSPECTION CHECKLIST ................Back Cover Visit Amsportworks.com for the latest manual revisions, technical service bulletins and illustrated parts lists. 15731 200 SERIES LUTV OWNERS MANUAL... -
Page 5: Emissions Warranty
It is also recommended to practice in a large open online at www.amsportworks.com. area to become familiar with the operation of the machine. For more information on American Sportworks and its products visit our website at www.amsportworks.com. WARNINGS AND CAUTIONS This is the safety alert symbol. -
Page 6: Section 2 Safety
When working on, around, or restarting the engine, use extreme caution to avoid contact with the muffler, cylinder head or any potentially hot area on or around the engine. b. Ensure that all guards are in place prior to starting the engine. 15731 200 SERIES LUTV OWNERS MANUAL... -
Page 7: Before You Drive
Prior to operating the vehicle check and adjust tire pressure to the proper operating pressure as indicated on the sidewall of each tire or in the Owners’ Manual. A tire pressure gauge is required to obtain accurate readings. (15 PSI is recommended for 200 series) 19. -
Page 8: While Operating This Vehicle
Use regular unleaded 89 octane gasoline with up to a 10% ethanol blend. b. This engine supplied with this Utility Vehicle is NOT designed for Flex Fuel operation. 15731 200 SERIES LUTV OWNERS MANUAL... -
Page 9: Safety Labels
800-643-7332 y solicite que se le envíen sin cargo. 2-60052 AS Manejar con la caja de carga levantada es peligroso. Todo el tiempo manténgala abajo y use el seguro de la caja cuando maneje. 2-60052 I 200 SERIES LUTV OWNERS MANUAL 15731... - Page 10 2-60052 J MAXIMUM WEIGHT: PESO MÁXIMO: 250 Lbs 113 Kg MAX TONGUE WEIGHT: 75 Lbs PESO MÁXIMO DE LENGÜETA: 34 Kg MAX TRAILER WEIGHT: 500 Lbs PESO MAXIMO DE REMOLQUE: 226 Kg 15731 200 SERIES LUTV OWNERS MANUAL...
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Page 11: Responsible Operation And Rider Safety
Shall not ride the vehicle if long hair, loose clothes, or jewelry reach below or behind the seat. e. Shall not allow smoking in the vehicle. f. Persons under the influence of drugs, alcohol, or intoxicants shall not supervise, operate, or ride in the vehicle. 200 SERIES LUTV OWNERS MANUAL 15731... - Page 12 • Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. This vehicle is not street legal and should never be operated on any public streets, roads or highways, whether they are dirt, gravel or paved surfaces. 15731 200 SERIES LUTV OWNERS MANUAL...
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Page 13: Control Speed
Control the descent speed with the brake (left foot pedal). c) Re-applying the throttle when facing a steep up-hill increases the risk of the front tires leaving the ground and the vehicle over-turning. 200 SERIES LUTV OWNERS MANUAL 15731... -
Page 14: Is Your Vehicle Ready To Drive
Improperly maintaining this vehicle or failing to correct a problem before driving can cause an accident resulting in serious injury or death. Always perform a pre-drive inspection before every drive and correct any problems. 15731 200 SERIES LUTV OWNERS MANUAL... -
Page 15: Are You Ready To Drive
Practice driving in a safe, open area to develop your skills. Do not drive on rough terrain until you get accustomed to the vehicle controls and feel comfortable with its size and weight. Inexperienced drivers of specified age must be supervised and should practice in an open, uncongested area. 200 SERIES LUTV OWNERS MANUAL 15731... -
Page 16: Section 3 Operation
SECTION 3 operation LIGHT UTILITY VEHICLE OPERATION OPERATION CONTROLS WARNING Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle. The operator must know how to stop this machine before starting and driving it. A. - Page 17 SECTION 3 operation F. POWER OUTLET This vehicle also is equipped with a 12V, 10amp power outlet for plugging in accessory items, and comes standard with a rubber cap. Do not exceed the maximum amperage rating of the plug. G. ENGINE STARTING For added security, this unit is equipped with a keyed ignition switch.
- Page 18 SECTION 3 operation L. CARGO DUMP BED – 250 lb MAX LOAD This vehicle is equipped with a manual rear dump cargo bed. Release levers are located on both the driver and passenger sides of the vehicle. Loose cargo should be secured with a cargo net, or proper cargo straps to prevent shifting during transport. This bed is NOT designed to transport people or animals and should be used for hauling cargo only.
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Page 19: Fueling Your Vehicle
SECTION 3 operation FUELING YOUR VEHICLE The fuel tank is located directly behind the passenger seat on this vehicle and can be filled from either the front or back of the fuel tank. To aid in filling, it may be beneficial to either unlatch and lift the dump bed, or adjust the seat forward. With the vehicle in a well-ventilated area, and following the warnings listed below, unscrew the fuel cap and fill the tank with a mid-grade unleaded gasoline (89-93 Octane). - Page 20 SECTION 3 operation OVERHEAD BRUSH BARS STEERING WHEEL CUP HOLDERS CHOKE KNOB THROTTLE PEDAL BRAKE PEDAL 12 VOLT AUXILIARY OUTLET GEAR SHIFTER PASSENGER GRAB BAR PARKING BRAKE HIP GUARD UNDERSEAT STORAGE BENCH SEAT 3 POINT SAFETY BELT 3 POINT SAFETY BELT FUEL TANK BATTERY FUEL VALVE (under tank)
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Page 21: Section 4 Service
Take this manual and all supplements to the dealer when ordering parts in person. If replacement parts are not available from a dealer, they may be ordered directly from American SportWorks by contacting ASW at 1-800- 643-7332 or at www.amsportworks.com where an on-line illustrated parts list can be found and orders placed. -
Page 22: Spark Plug
SECTION 4 service B. ENGINE LUBRICATION (cont.) a. Remove the Drain Plug located on the bottom of the right rear side of engine. Elevating the front of the vehicle slightly will help drain all of the oil. b. The oil should be emptied into suitable container for recycling. c. -
Page 23: Cleaning Instructions
SECTION 4 service E. CLEANING INSTRUCTIONS Keep your vehicle clean by using a clean rag and a mild detergent and water solution. Wipe off all dirt and oil from around the controls. Wipe off any spilled fuel and oil. Keep the engine clean and clear of foreign objects, especially those around the engine cooling fan air intake and air inlet ductwork. -
Page 24: Shifter Adjustment
SECTION 4 service I. SHIFTER ADJUSTMENT Your unit may require an occasional adjustment in the shift cables due to typical stretch found during normal operation of the vehicle. To make shift adjustments, ensure that engine is off and spark plug cap is removed. Refer to the following procedure: a. -
Page 25: Section 5 Maintenance
SECTION 5 maintenance GENERAL MAINTENANCE CAUTION Prevailing torque type locknuts must be replaced with new after the old locknuts are removed. A. FRONT WHEEL REPLACEMENT Do not disassemble the castle nuts when you replace the front wheels. It is only necessary to remove the 4 lug nuts to remove the wheel. (See Figure) Tighten the nuts securely after replacing the wheels. -
Page 26: Optional Speed Reduction Installation
This vehicle has been equipped with provision for a speed limiter to reduce the overall speed of the unit to approximately 20mph. This kit is available from your dealer or directly from American SportWorks by calling customer service. To install the speed limiter: a. -
Page 27: Specifications And Wiring Diagram
WARRANTY These specifications are subject to change without notice. Most Components / Frame / Engine ..............1 year Battery ......................30 days Cargo Light Brake Light 200 Series Light Utility Vehicle 12V / 25W Switch Battery Wiring Diagram Starter Relay Starter... -
Page 28: Available Parts And Accessories
American SportWorks American SportWorks carries a full line of parts & accessories for the 200 series utility vehicle. Your vehicle is the latest edition of the 200 Series. Please check with Customer Service to make sure that any desired accessories will work with the new 200. Parts can be obtained by locating the needed part number by referring to the Illustrated Parts List (IPL) for your unit at amsportworks.com then you can call 800-643-7332 or go online to our webstore to place an order. -
Page 29: Notes
notes... - Page 30 200 SERIES PRE RIDE INSPECTION ITEM INSPECTION PROCEDURE ACTION Add oil if required. Refer to operator's or engine manual. Engine Oil Level Check for leaks. Tighten filler cap securely. Add fuel if necessary. Refer to operator's or engine manual. DO NOT overfill.
